---
url: https://www.eurocovers.eu/knowledge/how-to-calculate-evaporation-savings
title: How to calculate evaporation savings on your reservoir
description: Step-by-step formula, worked example, and ROI calculator for estimating water and cost savings from a floating cover on an industrial reservoir.
updated: 2026-05-25

---

# How to calculate evaporation savings on your reservoir

Step-by-step formula, worked example, and ROI calculator for estimating water and cost savings from a floating cover on an industrial reservoir.

import Citation from '@eurocovers/ui/astro/Citation';

Calculating expected savings before procurement gives you a defensible ROI case for the cover. The
arithmetic is straightforward; the inputs do all the work.

## The formula

Annual water saved (m³) = Surface area (m²) × Evaporation rate (m/year) × Reduction factor × Coverage fraction

Where:

- **Surface area** is the open water area of the reservoir in m².
- **Evaporation rate** is the local annual pan evaporation in metres (mm/year ÷ 1,000).
- **Reduction factor** is the cover's evaporation-suppression efficiency. AWTT publishes up to
  95% (0.95) for the Hexprotect® AQUA hexagonal element at full tessellation<Citation source="AWTT — Hexprotect® AQUA hexagonal cover" url="https://www.awtti.com/hexprotect-aqua-hexagonal-cover/" />.
- **Coverage fraction** is the fraction of the surface actually covered (typically 1.0 if you cover the whole reservoir).

Annual cost saved (€/year) = Annual water saved (m³) × Water cost (€/m³)

Payback (years) = Capex (€) ÷ Annual cost saved (€/year)

That's the entire model. Everything else is sourcing accurate inputs.

## A worked example

Take a Spanish agricultural reservoir in Andalucía:

- **Surface area**: 10,000 m²
- **Local pan evaporation**: 1,600 mm/year (typical southern Spain<Citation source="FAO Paper 56" url="https://www.fao.org/3/x0490e/x0490e00.htm" />)
- **Reduction factor**: 0.95 (95% — hexagonal cover, full tessellation)
- **Coverage fraction**: 1.0 (cover whole reservoir)
- **Water cost**: €1.20/m³ (regional irrigation tariff)
- **Cover capex (estimate)**: €280,000 (for 10,000 m² at €28/m²)

**Annual water saved** = 10,000 × 1.6 × 0.95 × 1.0 = **15,200 m³/year**

**Annual cost saved** = 15,200 × 1.20 = **€18,240/year**

**Payback** = 280,000 ÷ 18,240 = **15.3 years**

That payback looks long because we used a low water cost. Re-running with municipal water cost
(€2.50/m³) gives:

**Annual cost saved** = 15,200 × 2.50 = **€38,000/year**
**Payback** = 280,000 ÷ 38,000 = **7.4 years**

For a mining tailings application in the same climate with operator-confirmed make-up water cost
at €5.00/m³ (typical for arid mining):

**Annual cost saved** = 15,200 × 5.00 = **€76,000/year**
**Payback** = 280,000 ÷ 76,000 = **3.7 years**

This is why the answer "how long is payback?" depends entirely on water cost and climate — not on
the cover itself.

## Sourcing accurate inputs

**Surface area** — measure from a recent aerial photo (Google Earth Pro is free and works for
most public-facing reservoirs). Round down to the nearest 100 m² to be conservative.

**Evaporation rate** — use measured pan evaporation if your site has a class A pan or equivalent.
Otherwise, use national meteorological-service open data. Pan evaporation is consistently higher
than reference evapotranspiration (ET0); avoid using ET0 directly without an adjustment factor.

**Water cost** — use the marginal cost of replacement water at the reservoir inflow. For
agriculture this is typically the irrigation tariff; for mining it's the make-up water cost or
the avoided abstraction cost; for utilities it's the embedded treatment cost.

**Reduction factor** — 0.95 is conservative for hexagonal modular at full tessellation. For
partial coverage (e.g. exclusion zones around pumps), reduce proportionally.

## Why two evaporation figures appear in this catalogue

Two related-but-distinct evaporation figures appear across this site, and the difference is
intentional:

- **Up to 95%** is the manufacturer-published specification for the AWTT Hexprotect® AQUA hexagonal
  element at full tessellation<Citation source="AWTT — Hexprotect® AQUA hexagonal cover" url="https://www.awtti.com/hexprotect-aqua-hexagonal-cover/" />.
  Use this when citing the product specification.
- **90–97%** is the range reported by independent field studies on hexagonal modular covers under
  operating conditions<Citation source="USDA Bureau of Reclamation evaporation field trials" url="https://www.usbr.gov/research/dam/" /><Citation source="FAO Irrigation and Drainage Paper 56" url="https://www.fao.org/3/x0490e/x0490e00.htm" />.
  Use this when citing field-verified performance across multiple deployments.

Both are accurate in their respective context. The manufacturer figure is a controlled-deployment
ceiling; the field range reports the spread that real installations have produced, with the AWTT
0.95 sitting inside that band. For planning arithmetic, use 0.95 as the conservative default.

## Including secondary savings

The calculation above is water savings only. Real installations deliver three more revenue streams:

- **Algae/chemical reduction** — reservoirs covered for evaporation also stop algae growth at the
  source, reducing chemical dosing by 70–90% on potable applications. This often saves another
  €5,000–€50,000/year on a 10,000 m² reservoir.
- **Abstraction permit headroom** — under the EU Water Framework Directive, reducing abstraction
  by 10–20,000 m³/year may unlock additional operational flexibility worth more than the direct
  cost saving.
- **Carbon and ESG reporting** — water-savings are reportable under CSRD/CDP Water and may
  contribute to investor-facing sustainability metrics.

For a complete cost-benefit analysis, include all four streams. The interactive calculators on
this site let you adjust the headline assumption and see savings projected over the cover lifetime.

## Use the calculator

The [evaporation savings calculator](/quote#calculator) on the homepage runs this arithmetic
interactively. Plug in your numbers; we'll come back within one working day with a project-specific
sizing and ROI breakdown that includes secondary savings.

## Sources

Sources cited above are reproduced in the footer. For project-specific climate data, your national
meteorological service open data is the authoritative source.
